Global Consumer Goods Manufacturer – Multi-Level Factory Monitoring

About the Client

A leading global consumer goods company operates a large multi-story manufacturing facility that produces personal care products. The facility spans four floors and includes a wide range of interconnected equipment and technical systems.

Problem

The plant’s engineering team needed a way to monitor the entire production line across multiple levels. When issues occurred, they lacked a streamlined way to isolate problems quickly at the machine or component level—especially in complex machines with layered internal systems.

Solution

Hopara delivered a real-time flowchart visualization of the production line, showing status across all four floors. Users can drill down from a floor-level view to a specific machine. For complex equipment, interactive technical diagrams were added, including multi-slice views that assist with rapid troubleshooting.

Result

By helping the customer to troubleshoot production line issues faster, Hopara enabled a 10% decrease in MTTR time.